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Magnaclean Commercial

Magnetic filtration technology for all demanding applications

  • •   Guaranteed central heating system protection from black iron oxide
  • •   Simple, trouble-free installation and servicing
  • •   Restores central heating system to peak performance and efficiency
  • •   Extended operational life of the system
  • •   No ongoing running costs
  • •   Collects large and micro-particles of sludge that build-up in the boiler
  • •   Low maintenance costs
  • •   Increased energy efficiency
  • •   Integral sight glass assembly allows easy inspection of debris captured
  • •   Quality of cast body verified by XRay analysis
  • •   Specification and construction conforms to Pressure Equipment Directive PED 97/23/EC
  • •   EPDM full face flange gaskets for robust sealing at high temperatures
  • •   Drain plug with BSPT threads ensuring effective seal and easy maintenance
Homeowners

Magnaclean Commercial Installation

Magnaclean Commercial Technical installation details

Installation Instructions

MagnaClean Commercial is an incredibly powerful range of magnetic filters designed to remove magnetite from light commercial heating systems through to heavy industrial applications.

The exceptional design characteristics and high production quality of MagnaClean Commercial make installation and ongoing maintenance extremely straightforward.

Correct installation and servicing is essential to ensure optimum operating performance and a longer operational life for the system.

Flexible magnetic filtration options

As can be seen in the diagram below, MagnaClean Commercial provides a number of installation solutions in terms of unit size and location. The typical HVAC system illustrated identifies two of these options within the various circuits.

For chiller systems, it is recommended that a MagnaClean is installed on the return of the system before the chiller.

Magnaclean Commercial Linegraphs

Pressure differential flow

Pressure differential flow linegraph1. Pressure differential flow linegraph2. Pressure differential flow linegraph3. Pressure differential flow linegraph4. Pressure differential flow linegraph5.

Magnaclean Commercial Technical specification

Magnaclean Commercial Measurements

Measurements

Magnaclean Commercial measurements table.

Flexible magnetic filtration options

MagnaClean’s powerful and proven magnetic filtration capability and robust design make it ideal for the broadest range of commercial heating and ventilation systems.

As can be seen in the following diagrams, MagnaClean provides a number of installation solutions in terms of unit size and location.

The typical HVAC system illustrated identifies two of these options within the various circuits.

Technical specifications

MagnaClean

Maximum working pressure: 10 bar

Maximum working temperature: 100°C

Casing

Material: 304L stainless steel

Shape: Single inlet/outlet, 1¼" BSPP hole, 1¼" BSPT plug

Lid Seal: EPDM

Gaskets

Material: EPDM

Flow flange

Size: PN16

Magnets

Material: High power, NdFeB

Pocket sleeves: 304L Stainless steel

Inlet/outlet

Size options: 2", 3", 4", 6", 8"

Flanges: PN16 standard

Magnaclean Commercial flanges

Sight glass

Weld material: DIN1.4404 stainless steel

Collar nut: DIN1.4301/DIN1.4307 stainless steel

Glass: Toughened soda lime to BS3463

Product side seal: EPDM

Outer seal: Non-asbestos fibre (KILINGERsil C-4400)

MagnaClean designed, manufactured and third party approved to EN 13445 : 2009

Service warranty

The product is backed by a two year warranty.

Magnaclean Commercial Installation Guide

Step by step guide to installation

NOTE: When handling the magnets, care should be taken at all times to ensure they are not placed near another metallic/magnetic source. It is also important to keep the magnets dry at all times. If the magnet plate is removed ensure water does not spill inside the magnet pockets. Ensure all O-rings are seated correctly in the grooves above each magnet pocket before magnet plate is re-inserted.

Follow the illustrations and measurements for easy installation of MagnaClean Commercial.

There are four key steps to successful installation:

Step 1

Use the measurements table to identify the correct length of pipework to be cut-out, allowing for your isolation valves (refer to measurement ‘A’). On the primary circuit on the return to the boiler is recommended.

Give consideration to the area above MagnaClean to access and remove the magnets easily during servicing.

Refer to dimension ‘H2’ on measurement table shown.

Step 2

Install the isolation valves and connect the two PN16 flanges to the isolation valves using suitable gaskets.

Step 3

Install MagnaClean ensuring that all fittings are aligned correctly and secure. Install a fixed drainage pipe and drain valve to the 1¼" drain point at the base of the unit (remove the drain plug first). Alternatively, remove the drain plug and connect to a drain hose when servicing.

Step 4

Having checked the installation, run the system for a period of time. Ensure the isolation valves are fully open and there are no leaks. If, on installation, you remove the magnet plate, before replacing, ensure the magnets and magnet pockets are moisture free by drying them with a soft absorbent cloth. Once completely dry, replace the magnet plate and tighten the black retaining knobs – Hand tighten only.

Magnaclean Commercial - Servicing

Servicing instructions

NOTE: When handling the magnets, care should be taken at all times to ensure they are not placed near another metallic/magnetic source. It is also important to keep the magnets dry at all times. If the magnet plate is removed, ensure water does not spill inside the magnet pockets. Ensure all O-rings are seated correctly in the grooves above each magnet pocket before magnet plate is re-inserted. Follow the simple steps below when undertaking a service on the MagnaClean in-line filter:

(If O-rings are lost or damaged please contact ADEY Customer Services Team on 01242 546717 or visit www.adeyspares.co.uk to arrange replacements).

Magnaclean Commercial - Energy saving thermal jacket

Energy saving thermal jacket

Designed to insulate the MagnaClean Commercial filter, retaining heat levels, thermal jackets reduce energy consumption, energy costs and carbon emissions. From the moment the thermal jacket is installed, significant benefits are delivered:

  • •   Energy savings up to £60 year-on-year
  • •   Reduced carbon emissions
  • •   Protection against heat loss
  • •   Frost protection
  • •   Waterproof and suitable for all weather conditions
MagnaClean Commercial thermal jacket